Help requested - gearbox change

banter general discussions etc

Help requested - gearbox change by Trugga on Sat Oct 09, 2010 9:05 pm
I am asking for some volunteer help, in the Midlands.

Alfie has kindly offered me the use of a workshop in the Black Country, although I will supply coffe and choccy buscuits if we can use his kettle.

The aim would be to remove the gearbox and flywheel, replace rear crank oil seal, replace clutch, replace gearbox and if possible, replace rear diff seal.

I've not done any of the above before, so would welcome some experienced finger pointing and a helping hand.

Might be the weekend (Sunday) of the 16/17 or possibly 23/24 October (Alfie to advise)

Workshop is well equipped with tools, air, gas, FLT etc.

R's
Lawrence
User avatar
Trugga
Da Prof!
Da Prof!
 
Posts: 6258
Joined: Thu Aug 11, 2005 9:46 pm
Location: West Midlands (UK)
Model: 2.0i Sport 3dr
Registration Year: 1994/L
Vehicle Name: Little Blue Bug
Modifications: # ARB Winch bumper
# Wireless operated Warn Winch
# Jackable rockslider sills
# Safety Devices roll cage
# Roof level tree bars
# Roof mounted waffle boards
# Underbody protection
# Smaller, higher fuel tank
# Buttock tuck with protectors
# Cobra Aqua4x4 competition seats
# 3-point harnesses
# Terratrip
# GTE digital dash
# Bonnet pins
# AVM manual front hubs
# FIA battery master switch
# Ally Chequerplate footwells
# De-Cat, straight thro' zorst
# 2" Lift, +2" Rough Country shocks
Region: Midlands

Re: Help requested - gearbox change by Alfie on Sat Oct 09, 2010 11:38 pm
I will be happy to help, I'll check on dates and get back to you.
PS I have your watch do you need it?
Light travels faster than sound.This is why some people appear bright until you hear them speak.
User avatar
Alfie
frontera God
frontera God
 
Posts: 904
Joined: Wed Dec 19, 2007 8:17 am
Location: West Mids Stourbridge
Model: 2.2 DTI 5dr
Registration Year: 2002/02
Vehicle Name: Dino
Modifications: 02 plate 2.2tdi as my daily drive. No mods I've given up playing in the mud
Region: Midlands

Re: Help requested - gearbox change by horses45 on Sun Oct 10, 2010 4:04 pm
if im off count me in but will have to check what i have on them weekends but if nothing count me in :D
BRING ON A BIGGER WALL !!!!![color=#4080FF]Cos I Am The Cosmic Fool

East Midland Area Rep

Frontera owners stickers here forums/viewtopic.php?f=32&t=47071"
User avatar
horses45
FOG BBQ Chef
FOG BBQ Chef
 
Posts: 3844
Joined: Wed Jun 03, 2009 7:06 am
Location: Matlock, Derbyshire
Model: 2.2 DTI 5dr
Registration Year: 2003/03
Vehicle Name: The Truck
Modifications: None :-(
Region: Midlands
Skype Username: robert.hodgson610

Re: Help requested - gearbox change by Alfie on Wed Oct 13, 2010 11:01 pm
I am ok for this weekend if you are up for it. I'll pm my number give us a bell tomorrow if you like.
Cheers Alfie :D
Light travels faster than sound.This is why some people appear bright until you hear them speak.
User avatar
Alfie
frontera God
frontera God
 
Posts: 904
Joined: Wed Dec 19, 2007 8:17 am
Location: West Mids Stourbridge
Model: 2.2 DTI 5dr
Registration Year: 2002/02
Vehicle Name: Dino
Modifications: 02 plate 2.2tdi as my daily drive. No mods I've given up playing in the mud
Region: Midlands

Re: Help requested - gearbox change by Trugga on Thu Oct 14, 2010 8:08 am
Cheers Horses

Cheers Alfie,

I'll give you a bell this evening.

Lawrence
User avatar
Trugga
Da Prof!
Da Prof!
 
Posts: 6258
Joined: Thu Aug 11, 2005 9:46 pm
Location: West Midlands (UK)
Model: 2.0i Sport 3dr
Registration Year: 1994/L
Vehicle Name: Little Blue Bug
Modifications: # ARB Winch bumper
# Wireless operated Warn Winch
# Jackable rockslider sills
# Safety Devices roll cage
# Roof level tree bars
# Roof mounted waffle boards
# Underbody protection
# Smaller, higher fuel tank
# Buttock tuck with protectors
# Cobra Aqua4x4 competition seats
# 3-point harnesses
# Terratrip
# GTE digital dash
# Bonnet pins
# AVM manual front hubs
# FIA battery master switch
# Ally Chequerplate footwells
# De-Cat, straight thro' zorst
# 2" Lift, +2" Rough Country shocks
Region: Midlands

Re: Help requested - gearbox change by Trugga on Thu Oct 14, 2010 8:56 pm
Looks like we're a go for Sunday, from 9 am.

Moral support and a helping hand still appreciated.

Lawrence
User avatar
Trugga
Da Prof!
Da Prof!
 
Posts: 6258
Joined: Thu Aug 11, 2005 9:46 pm
Location: West Midlands (UK)
Model: 2.0i Sport 3dr
Registration Year: 1994/L
Vehicle Name: Little Blue Bug
Modifications: # ARB Winch bumper
# Wireless operated Warn Winch
# Jackable rockslider sills
# Safety Devices roll cage
# Roof level tree bars
# Roof mounted waffle boards
# Underbody protection
# Smaller, higher fuel tank
# Buttock tuck with protectors
# Cobra Aqua4x4 competition seats
# 3-point harnesses
# Terratrip
# GTE digital dash
# Bonnet pins
# AVM manual front hubs
# FIA battery master switch
# Ally Chequerplate footwells
# De-Cat, straight thro' zorst
# 2" Lift, +2" Rough Country shocks
Region: Midlands

Re: Help requested - gearbox change by jontera on Thu Oct 14, 2010 9:44 pm
if the laning trip doesn't happen then I'll be all in, but don't expect me there at 9 stupid o clock...maybe lunch time (around the time the bellhouse bolt have been removed)..only jokin it's a piece of pee
The greatest lesson in life is to know that even us idiots are right sometimes

Bala 2010 Best Frontera Winner
User avatar
jontera
Lord frontera
Lord frontera
 
Posts: 1224
Joined: Mon May 18, 2009 9:43 am
Location: Liverpool
Model: 2.0i Sport 3dr
Registration Year: 1997/R
Vehicle Name: sweary mary
Modifications: manual switch for Rad fan..
LWB rear light conversion..
Working CB (finally)
wound up torsion bars 3/4'' to remove 13 years of sag
2'' body lift
FOG stickers....oh yeah, I am that sad that i call that a mod
LED running lights..
.
Coming soon...(well in the future, it's been coming soon for two years now)

a small suspension raise
Region: North West

Re: Help requested - gearbox change by igotababyfrontera on Thu Oct 14, 2010 10:12 pm
I would have made a good gopher but i gotta try and sort mine out :(
if i can get it done saurday and sunday morning ill try and head over later on :)
sorry
If it ain't broke, fix it before it does!! You know it will!!
User avatar
igotababyfrontera
frontera God
frontera God
 
Posts: 889
Joined: Wed Jul 21, 2010 3:33 pm
Location: warstock birmingham (near maypole)
Model: 2.2 DTI 5dr
Registration Year: 2003/53
Modifications: nothing........really,
A set of A series rims
(31" kl71's)
+2" nice orange springs (mgautos)
+2" rough country shocks (mgautos)
40mm Body lift
Flipped top ball joints
Steel belly pans
Rear recovery points
CB radio in glovebox
Rear work lights
A big fat 12v power cable to the boot
1 Farad power cap
H.I.D Headlight Conversion
Roof rack with 4x55w lights on
DVD head unit
Twin amp & Twin sub setup
Playstation 3
Region: Midlands

Re: Help requested - gearbox change by horses45 on Fri Oct 15, 2010 1:47 pm
like johnboy says if the greenlaning dosn't happen then i defo thier as i start my 7 night shifts tonight :(
BRING ON A BIGGER WALL !!!!![color=#4080FF]Cos I Am The Cosmic Fool

East Midland Area Rep

Frontera owners stickers here forums/viewtopic.php?f=32&t=47071"
User avatar
horses45
FOG BBQ Chef
FOG BBQ Chef
 
Posts: 3844
Joined: Wed Jun 03, 2009 7:06 am
Location: Matlock, Derbyshire
Model: 2.2 DTI 5dr
Registration Year: 2003/03
Vehicle Name: The Truck
Modifications: None :-(
Region: Midlands
Skype Username: robert.hodgson610

Re: Help requested - gearbox change by Trugga on Sat Oct 16, 2010 9:33 pm
Crank rear seal purchased - check
Clutch kit recovered from back of garage - check (a bit rusty, but should clean up)
Alfies garage location in sat nav - check
Chocolaty snacks purchased (to accompany coffee) - check.
Spare gearbox put in back of truck - check

Aiming to be there for 9am

Lawrence
User avatar
Trugga
Da Prof!
Da Prof!
 
Posts: 6258
Joined: Thu Aug 11, 2005 9:46 pm
Location: West Midlands (UK)
Model: 2.0i Sport 3dr
Registration Year: 1994/L
Vehicle Name: Little Blue Bug
Modifications: # ARB Winch bumper
# Wireless operated Warn Winch
# Jackable rockslider sills
# Safety Devices roll cage
# Roof level tree bars
# Roof mounted waffle boards
# Underbody protection
# Smaller, higher fuel tank
# Buttock tuck with protectors
# Cobra Aqua4x4 competition seats
# 3-point harnesses
# Terratrip
# GTE digital dash
# Bonnet pins
# AVM manual front hubs
# FIA battery master switch
# Ally Chequerplate footwells
# De-Cat, straight thro' zorst
# 2" Lift, +2" Rough Country shocks
Region: Midlands

Re: Help requested - gearbox change by gregster on Sat Oct 16, 2010 9:38 pm
Dont forget engine oil, clutch fluid, gearbox oil, locktight and exhaust paste incase you have to drop the exhaust......and stereo code so you dont have to drive home in silence after dissing the battery :wink: :wink:
Check out the index thread below where pics/reviews from all our past meets can be found!!!!
click here for the SE Events Index/links Thread...see all the reviews and whats coming up soon!

Looks like I'm in trouble with the Mrs's again...
She asked me what I'd most like to do to her body...
Apparently "Identify it" is not the correct answer!



MAKE IT or BREAK IT! TEAMXTREME4X4
Image
User avatar
gregster
Winnebago..or does it?
Winnebago..or does it?
 
Posts: 12694
Joined: Thu Nov 22, 2007 2:08 am
Location: Isle of sheepey
Model: 2.4 5dr
Registration Year: 1997/P
Vehicle Name: FRONTY4x4SPARES
Modifications: Drive a 2.2dti olympus, 2.8 lwb and 2.0i sport.
Breaking...
2.4i and 2.3td
2.0i C20ne and x20se x 4
2.8tdi x2
2.2i A
2.2i B LWB x3
x22dth B dti lwb x3
y22dth B dti lwb x5
Call Fronty4x4spares on
01622 739908.
Same day dispatch,
next day delivery
on 95% of items.
Region: South East

Re: Help requested - gearbox change by jontera on Sat Oct 16, 2010 9:41 pm
Sorry Truggs, looks like the laning trip is going ahead so I won't be there to give you a hand.

It is a fairly easy job, just watch out of the weight of the flywheel..it a bit of a suprise, a helping hand will serve you well at that point...be carefull with the new crank seal, oil it first and make sure it's flat..

why exactly am I telling you this?....you one of the fronty leg ends..you'll be fine
The greatest lesson in life is to know that even us idiots are right sometimes

Bala 2010 Best Frontera Winner
User avatar
jontera
Lord frontera
Lord frontera
 
Posts: 1224
Joined: Mon May 18, 2009 9:43 am
Location: Liverpool
Model: 2.0i Sport 3dr
Registration Year: 1997/R
Vehicle Name: sweary mary
Modifications: manual switch for Rad fan..
LWB rear light conversion..
Working CB (finally)
wound up torsion bars 3/4'' to remove 13 years of sag
2'' body lift
FOG stickers....oh yeah, I am that sad that i call that a mod
LED running lights..
.
Coming soon...(well in the future, it's been coming soon for two years now)

a small suspension raise
Region: North West

Re: Help requested - gearbox change by Trugga on Sat Oct 16, 2010 9:46 pm
Stereo code - there's no space for the stereo :wink:

Image

Clutch fluid - forgot that one.

Lawrence
User avatar
Trugga
Da Prof!
Da Prof!
 
Posts: 6258
Joined: Thu Aug 11, 2005 9:46 pm
Location: West Midlands (UK)
Model: 2.0i Sport 3dr
Registration Year: 1994/L
Vehicle Name: Little Blue Bug
Modifications: # ARB Winch bumper
# Wireless operated Warn Winch
# Jackable rockslider sills
# Safety Devices roll cage
# Roof level tree bars
# Roof mounted waffle boards
# Underbody protection
# Smaller, higher fuel tank
# Buttock tuck with protectors
# Cobra Aqua4x4 competition seats
# 3-point harnesses
# Terratrip
# GTE digital dash
# Bonnet pins
# AVM manual front hubs
# FIA battery master switch
# Ally Chequerplate footwells
# De-Cat, straight thro' zorst
# 2" Lift, +2" Rough Country shocks
Region: Midlands

Re: Help requested - gearbox change by gregster on Sat Oct 16, 2010 9:50 pm
:lol: :lol: :lol:
Theres always room for a stereo...you could always hang it with a couple of exhaust clamps on that plastic guttering you have got going on inside :lol: :butt:
Check out the index thread below where pics/reviews from all our past meets can be found!!!!
click here for the SE Events Index/links Thread...see all the reviews and whats coming up soon!

Looks like I'm in trouble with the Mrs's again...
She asked me what I'd most like to do to her body...
Apparently "Identify it" is not the correct answer!



MAKE IT or BREAK IT! TEAMXTREME4X4
Image
User avatar
gregster
Winnebago..or does it?
Winnebago..or does it?
 
Posts: 12694
Joined: Thu Nov 22, 2007 2:08 am
Location: Isle of sheepey
Model: 2.4 5dr
Registration Year: 1997/P
Vehicle Name: FRONTY4x4SPARES
Modifications: Drive a 2.2dti olympus, 2.8 lwb and 2.0i sport.
Breaking...
2.4i and 2.3td
2.0i C20ne and x20se x 4
2.8tdi x2
2.2i A
2.2i B LWB x3
x22dth B dti lwb x3
y22dth B dti lwb x5
Call Fronty4x4spares on
01622 739908.
Same day dispatch,
next day delivery
on 95% of items.
Region: South East

Re: Help requested - gearbox change by Drift on Sat Oct 16, 2010 9:51 pm
:?: shouldnt need clutch fluid should you? just unbolt the slave and tuck it out the way?

Oh good luck guys 8)
Ste
FOG Administrator

Frontera Technical Support
Often Imitated Never Bettered

http://www.fronteraowners.co.uk
Image
Its here, the FOG Annual Meet 2014 viewforum.php?f=123
User avatar
Drift
The Man-ual
The Man-ual
 
Posts: 43955
Joined: Tue Dec 06, 2005 11:20 pm
Location: Driftshire
Model: 2.8 TDI 5dr
Registration Year: 1995/N
Vehicle Name: Daddy's Car or Triggers Broom
Modifications: 2.8 TDI LWB
Tinkered to it's practical limits but understated, though shockingly cool (do you know her?).
She is nicccccceeee ;-)
Region: North West
Skype Username: driftwood10

Re: Help requested - gearbox change by jontera on Sat Oct 16, 2010 9:58 pm
wot he said, un bolt and wire it up out of the way.
The greatest lesson in life is to know that even us idiots are right sometimes

Bala 2010 Best Frontera Winner
User avatar
jontera
Lord frontera
Lord frontera
 
Posts: 1224
Joined: Mon May 18, 2009 9:43 am
Location: Liverpool
Model: 2.0i Sport 3dr
Registration Year: 1997/R
Vehicle Name: sweary mary
Modifications: manual switch for Rad fan..
LWB rear light conversion..
Working CB (finally)
wound up torsion bars 3/4'' to remove 13 years of sag
2'' body lift
FOG stickers....oh yeah, I am that sad that i call that a mod
LED running lights..
.
Coming soon...(well in the future, it's been coming soon for two years now)

a small suspension raise
Region: North West

Re: Help requested - gearbox change by Drift on Sat Oct 16, 2010 10:03 pm
:lol: :lol:
Ste
FOG Administrator

Frontera Technical Support
Often Imitated Never Bettered

http://www.fronteraowners.co.uk
Image
Its here, the FOG Annual Meet 2014 viewforum.php?f=123
User avatar
Drift
The Man-ual
The Man-ual
 
Posts: 43955
Joined: Tue Dec 06, 2005 11:20 pm
Location: Driftshire
Model: 2.8 TDI 5dr
Registration Year: 1995/N
Vehicle Name: Daddy's Car or Triggers Broom
Modifications: 2.8 TDI LWB
Tinkered to it's practical limits but understated, though shockingly cool (do you know her?).
She is nicccccceeee ;-)
Region: North West
Skype Username: driftwood10


Return to General discussion

Who is online
Users browsing this forum: No registered users and 50 guests
cron