Front axle replacement on J reg Sport

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Front axle replacement on J reg Sport by gregster on Mon May 05, 2008 1:32 am
Hi,
Got to change the front axle on my sport as the diff is smashed. Have been putting off and putting it off.
Any pointers from anyone who has done it before to make this pain in the butt job easier?
Haynes manual uses the word "simply" in its description so it is gonna be a nightmare!!
Thanks
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Re: Front axle replacement on J reg Sport by Drift on Mon May 05, 2008 1:41 am
There are a couple of guys that have replaced the front diffs, give it till at least mid day when there hangovers have wore off and they will sort you with info :wink:

Alex being one mentioned :lol:
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Re: Front axle replacement on J reg Sport by alex on Mon May 05, 2008 12:17 pm
Not a fun job that one :roll:

At least you have plenty of clearance :lol:

I put her on axle stands behind the front wheels on the chassis, then remove front wheels, undo 4 bolts holding bottom ball joints on and pivot the hub off the shaft (having removed all auto/manual hub stuff).

This leaves just the 4 big bolts holding axle up, undo with bloomin big bar on breaker. Unlikely it will pivot out nicely so its best to drop the 4 bolts each side holding the mounts and split drivers (short shaft) out from the diff allowing the axle some lateral movement.

Hint on putting back in, I couldnt for love or money get the long passenger shaft in without it being vertical (not on motor !) so prefit that, lift axle (bit heavy for one, but doable) loose fit the big bolts and slip short shaft in.

I wouldnt consider splitting the bearings/seals and removing shafts in situ or refitting, left the cv reatianer and shafts all attached and did any messing in the garage.

Any questions let me know, its no more than good day with all the bits around.
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Re: Front axle replacement on J reg Sport by gregster on Wed May 07, 2008 1:48 am
Thanks for that...now just to find some enthusiasm!!!

Laters

Gregster
Check out the index thread below where pics/reviews from all our past meets can be found!!!!
click here for the SE Events Index/links Thread...see all the reviews and whats coming up soon!

Looks like I'm in trouble with the Mrs's again...
She asked me what I'd most like to do to her body...
Apparently "Identify it" is not the correct answer!



MAKE IT or BREAK IT! TEAMXTREME4X4
Image
User avatar
gregster
Winnebago..or does it?
Winnebago..or does it?
 
Posts: 12694
Joined: Thu Nov 22, 2007 2:08 am
Location: Isle of sheepey
Model: 2.4 5dr
Registration Year: 1997/P
Vehicle Name: FRONTY4x4SPARES
Modifications: Drive a 2.2dti olympus, 2.8 lwb and 2.0i sport.
Breaking...
2.4i and 2.3td
2.0i C20ne and x20se x 4
2.8tdi x2
2.2i A
2.2i B LWB x3
x22dth B dti lwb x3
y22dth B dti lwb x5
Call Fronty4x4spares on
01622 739908.
Same day dispatch,
next day delivery
on 95% of items.
Region: South East


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