Deadline is looming, need to get it finished, MOT'd and taxed by the weekend so I can go and play so the saga of the front end rebuild continues
As of Fri I had completed the rebuild of the NSF suspension and steering, new ball joints, new wheel bearings, oil seals, CV joint support bearing, replaced driveshaft with spare from my parts collection, new +2" Rough Country Shock absorber and had stripped the OSF ready for its rebuild.
I Junked the OS driveshaft, ball joints, stub axle as they were all past it. Built up a spare hub assembly and stub axle with new ball joints, bearings, seals etc and fitted but something didn't seen right, inner CV joint was way too easy to get back together and after checking it turns out my spare driveshaft does not fit the Trooper axle, checked passenger side and it too is incorrect. SH ones on order hopefully be here tomorrow.
Aisin manual hubs, stripped into their component parts, cleaned, greased and refitted, new +2" rough country shock fitted to drivers side.
Stripped rear brakes, cleaned out the mud, adjusted hand brake shoes and reassembled
Discovered there was no bottom bolt in the alternator and the belt had too much slack, managed to find spare bolt and fitted a new belt.
It is now all back together (yes with the wrong driveshafts) and ready for MOT, only concern is after replacing everything on the steering and suspension on the front I still have play in the steering, looks like the steering box has a little too much play in its main shaft, hoping it will get an advise from Mr MOT man otherwise its time to guess which steering box in my shed is the best one to use, pretty sure they were both good and not leaking
As a little experiment, I have used synthetic waterproof grease on the drivers side and 'normal' wheel bearing grease on the passengers side, interesting to see if there is any difference in the long term performance