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Frontera Technical Support • View topic - A Massive shout out and Thank you to Gregster






A Massive shout out and Thank you to Gregster

banter general discussions etc

Thanks for your help yesterday Greg.. Hugely appreciated

Got to love this forum!! I went down to Greg's workshop yesterday to take care of some of my new Fronty's rust worm. Started at 8am Monday and finished after 3am this morning. Thanks very much for your help Greg!! We managed to replace my entire front panel with a nice shiny silver one, both my wings literally fell off as we tried to remove them :shock: but luckily Greg had a few spares :dance: And the fun bit was a new set of Rock Sliders :D

pics here: viewtopic.php?f=14&t=47061

And these are the front bits:
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And she went together nicely in the end: :D
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SHE MUST GET BIGGER BOOTS
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User avatar
rospicer
Lord frontera
Lord frontera
 
Posts: 1608
Joined: Fri Nov 13, 2009 2:09 pm
Location: Hampshire
Registration Year: 1993/L
Vehicle Name: COMING SOON
Modifications: Jeep Wrangler YJ 4.0 manual. BFG 31" heavy duty bumpers front and rear with recovery points, coming soon 4" likt and 33" boots
Region: South East
Skype Username: spicechop

That Gregster is some kind of hero!
ImageImage

My members ride For Banshee the Trooper : viewtopic.php?f=46&t=34626

My members ride for Leeloo the Lotus Edition viewtopic.php?f=46&t=60154

Deceased

My members ride for Brenda the Bighorn : viewtopic.php?f=46&t=54771
User avatar
RatCav
Super Trooper
Super Trooper
 
Posts: 5577
Joined: Thu Mar 19, 2009 11:20 am
Location: Preston, Lancs.
Vehicle Name: Banshee
Modifications: Its a Frontera that is heavily disguised as a Mk.1 LWB Isuzu Bighorn 2.8TD Lotus Edition.
Hi-roof modification.
EGR valves and birds nest of vacuum pipes removed.
Front Manual Locking Hubs.
Rear Limited Slip Differential.
Yota Surf steels, with custom paintjob. (cheers Gregster)
33x12.5" R15 General Grabber AT 2's.
+2" suspension lift.
+3" body lift.
Cat 1 Thatcham approved alarm.
Irmscher wheel arch flares.
Full body restoration/respray. (cheers Gregster again!)
Region: North West

Good god dont call him that :shock: :lol lol:

Actually he is a nice chappy :lol:
Ste
FOG Administrator

Frontera Technical Support
Often Imitated Never Bettered

http://www.fronteraowners.co.uk
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Its here, the FOG Annual Meet 2014 viewforum.php?f=123
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Drift
The Man-ual
The Man-ual
 
Posts: 43955
Joined: Tue Dec 06, 2005 11:20 pm
Location: Driftshire
Model: 2.8 TDI 5dr
Registration Year: 1995/N
Vehicle Name: Daddy's Car or Triggers Broom
Modifications: 2.8 TDI LWB
Tinkered to it's practical limits but understated, though shockingly cool (do you know her?).
She is nicccccceeee ;-)
Region: North West
Skype Username: driftwood10

Dammit ... yeah. He qwill start wearing his undercrackers on the outside and wear a cape made from the remains of a Frontera headlining.
ImageImage

My members ride For Banshee the Trooper : viewtopic.php?f=46&t=34626

My members ride for Leeloo the Lotus Edition viewtopic.php?f=46&t=60154

Deceased

My members ride for Brenda the Bighorn : viewtopic.php?f=46&t=54771
User avatar
RatCav
Super Trooper
Super Trooper
 
Posts: 5577
Joined: Thu Mar 19, 2009 11:20 am
Location: Preston, Lancs.
Vehicle Name: Banshee
Modifications: Its a Frontera that is heavily disguised as a Mk.1 LWB Isuzu Bighorn 2.8TD Lotus Edition.
Hi-roof modification.
EGR valves and birds nest of vacuum pipes removed.
Front Manual Locking Hubs.
Rear Limited Slip Differential.
Yota Surf steels, with custom paintjob. (cheers Gregster)
33x12.5" R15 General Grabber AT 2's.
+2" suspension lift.
+3" body lift.
Cat 1 Thatcham approved alarm.
Irmscher wheel arch flares.
Full body restoration/respray. (cheers Gregster again!)
Region: North West

well done greg :thumbup: :thumbup: :thumbup: :thumbup:
Image

Image
Rich
Lord frontera
Lord frontera
 
Posts: 8425
Joined: Thu Feb 15, 2007 5:52 pm
Location: Burntree Dudley
Model: 2.5 TDS 5dr
Registration Year: 1997/R
Vehicle Name: Frontera with no name
Modifications: 2.5 the only mod is a 2inch lift
Region: Midlands
Skype Username: richard.ryder4

Thats when he stops talking :rotfl: :rotfl: :rotfl:
Ste
FOG Administrator

Frontera Technical Support
Often Imitated Never Bettered

http://www.fronteraowners.co.uk
Image
Its here, the FOG Annual Meet 2014 viewforum.php?f=123
User avatar
Drift
The Man-ual
The Man-ual
 
Posts: 43955
Joined: Tue Dec 06, 2005 11:20 pm
Location: Driftshire
Model: 2.8 TDI 5dr
Registration Year: 1995/N
Vehicle Name: Daddy's Car or Triggers Broom
Modifications: 2.8 TDI LWB
Tinkered to it's practical limits but understated, though shockingly cool (do you know her?).
She is nicccccceeee ;-)
Region: North West
Skype Username: driftwood10

Cheers Rob...bugger off the rest of you!!!...was a "fun" day...bleedin knackered today though...must be getting old in my old age! :lol:

Glad we could get it sorted though, and save a 2.8shorty from an uncertain fate, to face a far more worrying future! 8) 8) 8)

Just a point though Rob....
you forgot to mention your "wiring modification"..you know the one that keeps the loom up and out of the way of the damp and mud, and makes it easier to splice into should you ever need to :wink: :wink: :wink:
Check out the index thread below where pics/reviews from all our past meets can be found!!!!
click here for the SE Events Index/links Thread...see all the reviews and whats coming up soon!

Looks like I'm in trouble with the Mrs's again...
She asked me what I'd most like to do to her body...
Apparently "Identify it" is not the correct answer!



MAKE IT or BREAK IT! TEAMXTREME4X4
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User avatar
gregster
Winnebago..or does it?
Winnebago..or does it?
 
Posts: 12694
Joined: Thu Nov 22, 2007 2:08 am
Location: Isle of sheepey
Model: 2.4 5dr
Registration Year: 1997/P
Vehicle Name: FRONTY4x4SPARES
Modifications: Drive a 2.2dti olympus, 2.8 lwb and 2.0i sport.
Breaking...
2.4i and 2.3td
2.0i C20ne and x20se x 4
2.8tdi x2
2.2i A
2.2i B LWB x3
x22dth B dti lwb x3
y22dth B dti lwb x5
Call Fronty4x4spares on
01622 739908.
Same day dispatch,
next day delivery
on 95% of items.
Region: South East

SHE MUST GET BIGGER BOOTS
ImageImage
User avatar
rospicer
Lord frontera
Lord frontera
 
Posts: 1608
Joined: Fri Nov 13, 2009 2:09 pm
Location: Hampshire
Registration Year: 1993/L
Vehicle Name: COMING SOON
Modifications: Jeep Wrangler YJ 4.0 manual. BFG 31" heavy duty bumpers front and rear with recovery points, coming soon 4" likt and 33" boots
Region: South East
Skype Username: spicechop

Wiring mod ... you have elastic trickery on your 2.8????
ImageImage

My members ride For Banshee the Trooper : viewtopic.php?f=46&t=34626

My members ride for Leeloo the Lotus Edition viewtopic.php?f=46&t=60154

Deceased

My members ride for Brenda the Bighorn : viewtopic.php?f=46&t=54771
User avatar
RatCav
Super Trooper
Super Trooper
 
Posts: 5577
Joined: Thu Mar 19, 2009 11:20 am
Location: Preston, Lancs.
Vehicle Name: Banshee
Modifications: Its a Frontera that is heavily disguised as a Mk.1 LWB Isuzu Bighorn 2.8TD Lotus Edition.
Hi-roof modification.
EGR valves and birds nest of vacuum pipes removed.
Front Manual Locking Hubs.
Rear Limited Slip Differential.
Yota Surf steels, with custom paintjob. (cheers Gregster)
33x12.5" R15 General Grabber AT 2's.
+2" suspension lift.
+3" body lift.
Cat 1 Thatcham approved alarm.
Irmscher wheel arch flares.
Full body restoration/respray. (cheers Gregster again!)
Region: North West

:lol: :lol: Dug it out of the lower body cross member... who would of thought they had them :lol: Then forgot to put them back first and replaced everything else. So we realized there must be a good reason...... So ran them at the top under the rad bracket :lol: :lol: Fits of as well :dance:
SHE MUST GET BIGGER BOOTS
ImageImage
User avatar
rospicer
Lord frontera
Lord frontera
 
Posts: 1608
Joined: Fri Nov 13, 2009 2:09 pm
Location: Hampshire
Registration Year: 1993/L
Vehicle Name: COMING SOON
Modifications: Jeep Wrangler YJ 4.0 manual. BFG 31" heavy duty bumpers front and rear with recovery points, coming soon 4" likt and 33" boots
Region: South East
Skype Username: spicechop

:lol: :lol: :lol:
Check out the index thread below where pics/reviews from all our past meets can be found!!!!
click here for the SE Events Index/links Thread...see all the reviews and whats coming up soon!

Looks like I'm in trouble with the Mrs's again...
She asked me what I'd most like to do to her body...
Apparently "Identify it" is not the correct answer!



MAKE IT or BREAK IT! TEAMXTREME4X4
Image
User avatar
gregster
Winnebago..or does it?
Winnebago..or does it?
 
Posts: 12694
Joined: Thu Nov 22, 2007 2:08 am
Location: Isle of sheepey
Model: 2.4 5dr
Registration Year: 1997/P
Vehicle Name: FRONTY4x4SPARES
Modifications: Drive a 2.2dti olympus, 2.8 lwb and 2.0i sport.
Breaking...
2.4i and 2.3td
2.0i C20ne and x20se x 4
2.8tdi x2
2.2i A
2.2i B LWB x3
x22dth B dti lwb x3
y22dth B dti lwb x5
Call Fronty4x4spares on
01622 739908.
Same day dispatch,
next day delivery
on 95% of items.
Region: South East

Greg - looking back at the pics, did you have to cut the lower part off front slam panel (the part replaced by the solid looking silver panel) or is there a lower and a top front slam panels?
Retro Pedro
Lord frontera
Lord frontera
 
Posts: 2715
Joined: Sun Apr 27, 2008 10:34 am
Location: West Kent
Model: 2.8 TDI Sport 3dr
Registration Year: 1995/N
Vehicle Name: Grandads Tractor
Modifications: A few suspension modifications to assist with ground clearance and fitting of bigger tyres.
Region: South East

Its one piece. He left the top part still on so the front upper corners of the inner wings didn't move and had to be jigged. Cut out the rotten bottom half, weld in the new bit without having to brace the front end.
ImageImage

My members ride For Banshee the Trooper : viewtopic.php?f=46&t=34626

My members ride for Leeloo the Lotus Edition viewtopic.php?f=46&t=60154

Deceased

My members ride for Brenda the Bighorn : viewtopic.php?f=46&t=54771
User avatar
RatCav
Super Trooper
Super Trooper
 
Posts: 5577
Joined: Thu Mar 19, 2009 11:20 am
Location: Preston, Lancs.
Vehicle Name: Banshee
Modifications: Its a Frontera that is heavily disguised as a Mk.1 LWB Isuzu Bighorn 2.8TD Lotus Edition.
Hi-roof modification.
EGR valves and birds nest of vacuum pipes removed.
Front Manual Locking Hubs.
Rear Limited Slip Differential.
Yota Surf steels, with custom paintjob. (cheers Gregster)
33x12.5" R15 General Grabber AT 2's.
+2" suspension lift.
+3" body lift.
Cat 1 Thatcham approved alarm.
Irmscher wheel arch flares.
Full body restoration/respray. (cheers Gregster again!)
Region: North West

Cheers Neal
Retro Pedro
Lord frontera
Lord frontera
 
Posts: 2715
Joined: Sun Apr 27, 2008 10:34 am
Location: West Kent
Model: 2.8 TDI Sport 3dr
Registration Year: 1995/N
Vehicle Name: Grandads Tractor
Modifications: A few suspension modifications to assist with ground clearance and fitting of bigger tyres.
Region: South East

Spot on Neal... 8)

Normally you just unstitch the complete front panel and weld the new one in, and its location would be pretty much right locating onto the inner wings in the same place as the old one...
But the car has to have inner wings for this to work...or at least you need a good few of reference points to line stuff up...
On the N/s of Robs shorty there wasnt much to join to as far back as 1/2 way though the battery box, and there was no point in doing the job and leaving rot there...So the best bet was to use more of the donor front and iradicate all the rust in one hit...
The slam panel was good, and as Neal said kept the front end position when the front panel and inner wings were cut out...
I opted to cut through the headlight holes as there was no corrosion whatsoever in this area, and visual alignment to get things roughly right is easier with circles, as the shape varies in diameter with its height...This also put the cut between the intercooler/rad bracket holes, which meant the brackets could be bolted in again to check alignment and to hold the panel in place during welding.
Lots of trimming and test fitting till it fitted right, and then it was tacked in and headlights etc tried in their holes to make sure everything was right before the welding started in earnest.
After the front was welded in, the battery box was welded back in again over the joined innerwing...

This is a harder and more time consuming way to change a front panel really, but its a necessity if you want correct alignment and have a lot of corrosion in the inner wings. Whilst more work as seam welding across the front panel, up the inner wings, and bracing pieces sooner than just spot welding in a front panel into the existing inner wings, this way ALL the corrosion is gone from Robs front end and this meant using I guess 10"or so of the inner wings as well to replace the rotted metal.

Hope this makes sence :crazy:
Check out the index thread below where pics/reviews from all our past meets can be found!!!!
click here for the SE Events Index/links Thread...see all the reviews and whats coming up soon!

Looks like I'm in trouble with the Mrs's again...
She asked me what I'd most like to do to her body...
Apparently "Identify it" is not the correct answer!



MAKE IT or BREAK IT! TEAMXTREME4X4
Image
User avatar
gregster
Winnebago..or does it?
Winnebago..or does it?
 
Posts: 12694
Joined: Thu Nov 22, 2007 2:08 am
Location: Isle of sheepey
Model: 2.4 5dr
Registration Year: 1997/P
Vehicle Name: FRONTY4x4SPARES
Modifications: Drive a 2.2dti olympus, 2.8 lwb and 2.0i sport.
Breaking...
2.4i and 2.3td
2.0i C20ne and x20se x 4
2.8tdi x2
2.2i A
2.2i B LWB x3
x22dth B dti lwb x3
y22dth B dti lwb x5
Call Fronty4x4spares on
01622 739908.
Same day dispatch,
next day delivery
on 95% of items.
Region: South East

Yep, all makes sense Greg
Retro Pedro
Lord frontera
Lord frontera
 
Posts: 2715
Joined: Sun Apr 27, 2008 10:34 am
Location: West Kent
Model: 2.8 TDI Sport 3dr
Registration Year: 1995/N
Vehicle Name: Grandads Tractor
Modifications: A few suspension modifications to assist with ground clearance and fitting of bigger tyres.
Region: South East

Still easier than jigging the entire front end. Worked for a long time in fabrication workshops and learnt the hard way of using what you have at hand to make a job easier ;)
ImageImage

My members ride For Banshee the Trooper : viewtopic.php?f=46&t=34626

My members ride for Leeloo the Lotus Edition viewtopic.php?f=46&t=60154

Deceased

My members ride for Brenda the Bighorn : viewtopic.php?f=46&t=54771
User avatar
RatCav
Super Trooper
Super Trooper
 
Posts: 5577
Joined: Thu Mar 19, 2009 11:20 am
Location: Preston, Lancs.
Vehicle Name: Banshee
Modifications: Its a Frontera that is heavily disguised as a Mk.1 LWB Isuzu Bighorn 2.8TD Lotus Edition.
Hi-roof modification.
EGR valves and birds nest of vacuum pipes removed.
Front Manual Locking Hubs.
Rear Limited Slip Differential.
Yota Surf steels, with custom paintjob. (cheers Gregster)
33x12.5" R15 General Grabber AT 2's.
+2" suspension lift.
+3" body lift.
Cat 1 Thatcham approved alarm.
Irmscher wheel arch flares.
Full body restoration/respray. (cheers Gregster again!)
Region: North West


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